High-Level Waste (HLW) Vitrification Facility

High-Level Waste (HLW) Vitrification Facility

High-Level Waste (HLW) Vitrification FacilityThe Hanford Waste Treatment and Immobilization Plant will cover 65 acres with four nuclear facilities – Pretreatment, High-Level Waste Vitrification, Low-Activity Waste Vitrification and an Analytical Laboratory – as well as operations and maintenance buildings, utilities and office space.

The waste treatment process will begin in the Pretreatment Facility, where waste will be divided into high-level solids and low-activity liquids. From there, the high-level waste will be transferred via underground pipes to the High-Level Waste Vitrification Facility, also known as the HLW Facility. When complete, the HLW Facility will be 440 feet long and 275 feet wide, approximately the size of three football fields, and 95 feet, or six stories, high.

In the HLW Facility, high-level waste will be mixed with glass-forming materials in two 90-ton melters and heated to 2,100 degrees Fahrenheit. The mixture will then be poured into stainless steel canisters that are approximately 2 feet in diameter, 14.5 feet tall and weigh more than 4 tons. When fully operational, the HLW Facility will produce an annual average of 480 canisters.

The full canisters will be temporarily stored at a canister storage facility in Hanford’s 200 Area. Eventually, they will be shipped to a federal repository for permanent disposal.


  • Size: 440 feet by 275 feet by 95 feet tall
  • Concrete: 88,000 cubic yards
  • Structural steel: 11,500 tons
  • Heating and ventilation ductwork: 1,142,000 pounds
  • Piping: 165,000 feet
  • Electrical cable: 1,610,000 feet
  • Craft hours to build: 5,251,000 hours

Learn more about the Hanford WTP overview.

A Closer Look Inside the High-Level Waste Vitrification Facility


wet cell High-Level Waste (HLW) Vitrification FacilityHigh-level waste arrives from the Pretreatment Facility in the wet cell. The cell rests inside a facility black-cell area, behind steel-laced, high-strength concrete walls, and is inaccessible to workers. Once inside the High-Level Waste Vitrification Facility, the pretreated waste is transferred through shielded pipes into a series of melter preparation and feed vessels before reaching the melters. Liquids from various facility processes also return to the wet cell for interim storage before recycling back to the Pretreatment Facility.



High-Level Waste (HLW) Vitrification Facility melter cellThe facility contains two identical, remotely operated melter caves. Due to potential high levels of radioactivity in the caves, all operations and maintenance activities are performed using remote-handled large overhead cranes and manipulators. Each cave contains a series of complex utilities to support two high-level waste vitrification melters. The melters are supported by offgas cleaning systems that include a submerged bed scrubber vessel and two high-efficiency mist eliminators.



High-Level Waste (HLW) Vitrification Facility meltersTwo identical 90-ton melters, each 14 feet by 14 feet and 11 feet high, will produce a sturdy glass product that consists of about 30 percent waste and 70 percent additives. The facility will annually produce an average of 480 canisters.